This product is engineered for heavy-duty bonding and sealing where standard mastics may fail due to thermal stress or chemical exposure. It is the preferred choice for high-temperature and critical industrial environments.

Specialized Applications:

Petrochemical Industry: Bonding panel insulation onto tanks and reactors.

Thermal Power Plants: Bonding high-temperature insulation in boilers.

Transmission Pipelines: Insulating pipes with high operating temperatures.

Steel & Smelting: Insulating equipment exposed to extreme heat.

Industrial Exhaust Systems: Bonding refractory insulation.

Additional Information

Advanced Technical Specifications:

Property              Value

Mixing Ratio (Volume)   8 Parts A : 1 Part B

Mixing Ratio (Weight)    11 Parts A : 1 Part B

Non-Volatile Content     97% by Volume (Mixed)

Coverage Range               0.49 to 6.14 m²/Liter (depending on thickness)

Flash Point          > 93°C

 

Temperature Ranges:

For Polyurethane Foam: -157°C to +93°C

For Cellular Glass: -73°C to +93°C

 

Timing & Performance:

Pot Life: 1 to 2 hours after mixing.

Set Time: 8 hours.

Full Cure: 24 hours.

Maximum Strength: Achieved after 7 days.

 

Unique Benefits:

Exceptional Thermal Resistance: Stable performance at +93°C and resistance to thermal cycling.

High Bond Strength: Withstands mechanical and thermal stresses.

Chemical Stability: Resistant to oils, solvents, and many chemicals.

Durability: Long service life reduces maintenance and repair costs.

 

Mixing & Application Process:

Step 1: Preparation

Ensure both parts are clean and dry.

Stir Part A separately before mixing.

Use precise measuring equipment.

 

Step 2: Mixing

Strictly adhere to the ratio of 8:1 (Volume) or 11:1 (Weight).

Mix thoroughly for 3 to 5 minutes.

Use a mechanical mixer to ensure a uniform blend.

 

Step 3: Execution

Application Window: Use within maximum 2 hours after mixing.

Method: Trowel, spatula, or two-component pumping equipment.

Layer Thickness: 0.16 to 2 mm (depending on insulation type).

Industry Use Cases in Iran:

 

Oil, Gas & Petrochemical: Bonding panel insulation on storage tanks, reactors, and distillation columns.

Power Plants: Boiler and turbine insulation, high-temp fitting bonding.

Food & Pharma: Raw material storage tanks, blast freezing tunnels, and Clean Rooms.

 

Technical Engineering Support:

Vila Insul Group provides comprehensive support leveraging engineering expertise:

Free Technical Consultation: Selection based on operating conditions.

Execution Planning: Detailed application plans.

On-Site Supervision: Technical experts present during application.

Training: Practical training courses for operators.

 

Quality Assurance & Safety:

Standard: Produced according to ISO/TS 29001:2007 (Petroleum, Petrochemical, and Natural Gas Industries).

QC: Rigorous quality control at every production stage and periodic performance testing.

Safety: Store between 4°C and 38°C, away from direct sunlight. Use gloves and goggles. Ensure proper ventilation in enclosed spaces. Wash equipment immediately after use.